Toyota Lean Production Systems

Toyota Motor Manufacturing. USA Inc. Case Study 2 classify second geartions: Ibraheem Hoseni Abdullah Bensalama Alia Abbas 1) How does the andon process work and what are its fundamental aspects? How much does it approach to ruin the line? What are the benefits of pulley-blockping the line? a. The andon heap is a cord running adjacent to assembly lines that enables workers to stop employment if they detect a defect; this procedure dramatizes manufacturing problems and acts as a pressure for process improvements. In other haggle in TPS, the next step is the customer; hence all(prenominal) mental imagery should only let the flow units social movement downstream later it has been inspected and evaluated as good parts. Of course, in the case, on that point is a color and red lines where it indicates where is the andon cord should be casted (70% of the line) . a team member whos behind in end his task on the assembly line pulls the andon cord to collect the team leader, the andon pull turns on a flashing luminosity and triggered loud symphony and lights up the work station having the problem. b. Depending on the stoppage time, the cost varies as all other resources in the upstream and downstream become somehow idle. * From the case study, we got the adjacent information Number of team up Leaders = 204 lick stations = 353 Number of team members = 769 Team leader profit (5%-8% Premium) = 17.

85$/HR and 18.36$/HR Team member defrayment = 17$/HR Overtime will cost an redundant 50% for each member. Shift Duration = 525-(15 paid choke X2)-45 = 450 min aggrega te produced cars per shift = 474 cars with a! 60 sec start up. catamenia output signal rate is 95% = 474 X 0.95 = 450 cars per shift * As give above, the cost calculation for the scenario when production fell (from the case study) from 95% to 85% is as follows: * 474 cars X 0.85 = 403 Cars * Hence the number of cars produced = 450 403 = 47 cars * As a result, we use up 43 minutes of extra time to finish the defected cars *...If you extremity to get a full essay, enounce it on our website: BestEssayCheap.com

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